Unique Features

A rare combination of Molding machines and Molding Boxes where machine molding is possible up to 1000 mm x 1000 mm.

Iron Foundry – Material

Grey Cast Iron
Ductile Iron / SG (Spheroidal Graphite)
The above materials shall be supplied in conformance with ASTM, EN, DIN, UNI and JIS Standards.

Iron Foundry - Process

Green Sand Molding
CO2 Molding
Shell Molding

Iron Foundry – Melting

Cupolas:
2 tonne /hour – 1 No.
1.5 tonne /hour – 1 No
1 tonne /hour – 1 No

Electric Induction Furnace:
350 kW – 500 kg – Medium Frequency

Three semi-automated Jolt / Squeeze Green Sand Molding Lines:
BMD – ARPA 300  – 50 molds / hr
BMD - ARPA 450   – 50 molds / hr
BMD - ARPA 1300 – 20 molds / hr

Machine Molding Boxes – Available Sizes:
1. 400 mm  x 520 mm (Various Heights - 70 / 100 / 120 / 150 mm)
2. 520 mm  x 520 mm (Various Heights - 150 / 200 mm)
3. 510 mm  x 540 mm x 200 mm (H)
4. 1000mm x 1000 mm x 125 mm (H)

Oil Core – Oven Baked
Oil Core – Cold Box Core Shooter – Capacity up to 7 kgs.
Shell Core
CO2 core

Core sand mixers – 100kg, 150kg and 200 kg.
(Pictures – Sand Mixer No.4 , Cores No.5)

Fully Automated Sand Plant
2 Knock – out Areas
Bunker Size – 80 tonnes
Sand Supply – 6 tonnes / hour
Three Pairs of Hoppers to feed the three Molding Lines with capacity of 6 tonnes each.
½ tonne Sand mixers – 2 nos. of capacity ½ t per 120 secs. 

Spectrometer - Spectrolab, Germany- Spectromax - Direct Optical Emission Spectrometer. Grey, Ductile and Alloy Steel can be checked for 28 Elements. 

A Complete Wet Analysis Lab
Sand Testing Equipment
On Line Carbon Silicon Analyzer
Brinell Hardness Tester
Mold Hardness Tester
Universal Testing Machine
Microscope with Image Analysis